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Relay and Searchlight Signal Testing

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FRA Rules That Apply

Satisfy Requirements of FRA Signal Rules With Our Test Equipment
Rule # Rule Description S & C Equipment
234.255 Gate Mechanism Hold-Clear Test Model 331 or 330-5 Relay Slides
234.263 Relay Tests Model 331 or 330-5 Relay Slides
236.102 Semaphore & Searchlight Model 331 or 330-5 Relay Slides
Signal Mechanism Tests 330 Series SL Sig. Test Adapters
236.106 Relay Tests Model 331 or 330-5 DC and 332 AC Relay Slides


Notes on Calibration

Today's quality-driven railroad respects the need for annual calibration of test equipment, and budgets accordingly. S&C Distribution Company, appreciates the requirement, but does not agree that it is an expense that must be absorbed every year. In our effort to better serve our customers we have done something about calibration.

First of all, our modern meter equipment is designed and built to be more stable than those devices configured around earlier technology. Secondly, because we know the environment in which our products are used, we protect our test equipment from some of the "screwdriver lightning" that causes meters to lose calibration. Thirdly, in the case of our Relay Slides we provide guidance that allows you to confirm calibration rather than require your relay tester be sent in for service on the chance that it is out of calibration.

Why should you absorb the cost of paying for the calibration service itself, the cost of shipping the Slide back and forth and the cost of maintaining swing units to insure that testing schedules are met? You do not have to absorb these costs if you follow our Calibration Check Procedures for our 330, 331 and 332 Relay Slides. Contact us for further details.

331 DC/AC Slide


The 331-1 DC/AC Relay Slide is another example of S&C responding to customer feedback. Our 331-1 DC/AC Relay Slide embodies all the recommendations we have received regarding relay slide design over the last thirteen years. Most importantly, this Slide can work with a 10-16 volt DC source to slide DC signal relays and a 10-16 volt AC source to slide AC PO relays, or similar (it cannot be used to test AC vane relays). Other design changes include a "Charge Relay" or coil saturation push-button that sidesteps the need to rotate the testing pot through its full range to saturate the relay coil under test, a resistant Testing Pot that makes fine adjustment easier, 2 amp output standard and further ruggedized internal circuitry. For those who use the 1.2AH battery for a test voltage source, we revised the configuration of the Slide case so that the battery retention Velcro straps are at the bottom of the case, which makes the battery a stabilizer if you choose to stand the Slide up on a shelf or table when doing your testing. Appropriate accessories have been added for the AC test capability. Lastly we have developed a "build-it-yourself" ordering reference scheme so that you can create an ordering reference to exactly match your accessory needs.

Features retained include the size of the unit (with all the additions, it is still the same small, compact size), the volts and amps readouts in separate, simultaneous, displays, a single testing pot, etc.

ORDERING REFERENCES
Description Part Number
Model 331 DC & AC Relay Slide, Output 2.0A, 10-Turn Pot 331-1
Battery Kit, f/ 330 & 331-1 Slide 331-24
Plug-In Battery Pack, 3.0AH, Harness, Charger 330-23
120VAC to 12VDC Power Converter 330-11A
AC Wall Adapter, 120VAC to 16VAC, 5A max output w.8 ft. cord 331-14
Accessory Case for carrying various chargers, power supplies, etc. 330-32
Heavy Duty, Zippered Bag to carry Slide, all Accessories 331BZB
Shoulder Harness for Model 331 Slide 324-20


331-5 Recording Slide

Responding to widespread interest in a relay test set that can record and download test results to a computer, S&C Distribution Company has successfully packaged an AC/DC Recording Slide into the same size package and with all the features of its well known and widely used DC, AC and DC/AC Slides.
Features that you have come to expect and appreciate in S&C’s Relay Slides include:
  1. Simultaneous readout of both voltage and current
  2. Rugged two amp output absorbs electrical misuse
  3. Push-Button charging of relay coil (coil saturation)
  4. Multiple operating power options
  5. Ability to test conventional relays, searchlight signal heads, light out relays, PO Relays, polar relays, AC vane relays, etc.

The 331-5 Recording DC/AC Relay Slide includes all the above, standard S&C features and adds the following:
  1. Record-On-Command of test results in actual voltage and current values
  2. Data recorded and stored on removable SD Card
  3. Download of data is as fast as removing the SD Card and inserting it into the SD Card reader on your computer.
  4. Location, Tester, Relay Identities can be input with an accessory barcode scanner or small ASCII keyboard.
  5. Format of comma delimited test data is S&C-designed to provide information in a readily usable format. Custom-programming is available to allow data to match railroad-specific requirements.
  6. All accessories purchased for use with any of the AC, DC or DC/AC Slides furnished by S&C, are fully usable with the 331-5 Recording Slide
  7. Specialized accessories furnished or available for use with the Recording Slide include:
    1. USB to SD Card Adapter for computers without an SD Card reader.
    2. Low-temperature Barcode Scanner.
    3. Reduced-size ASCII keyboard for user convenience, with padded, zippered case.
    4. Barcode Label Printer
  1. Converting Slide from a Recording Slide to a conventional Slide is as easy as either not installing the SD Card, or removing it.

Following are ordering references unique to the 331-5 DC/AC Recording Slide. For all pertinent ordering references, or to build a “Kit” part number, see following section titled “Ordering Reference Table”.

ORDERING REFERENCES
Reference Description Part Number
1 Model 331 DC/AC Recording Relay Slide 331-5
2 AC to DC Power Supply, 13.5VDC, 2.4A max output w/12 ft. cord 330-11A
3 AC Wall Adapter, 120VAC to 12VAC, 5 A max output w/8 ft. cord 331-14
4 Barcode Label Scanner, Low Temperature 331-5-17
5 ASCII Keyboard, Portable Size, w/Pad. Case 331-5-19
6 Battery Kit f/331-5 Slide 331-5-24
7 Barcode Label Printer 331-5-37
8 USB to SD Card Adapter, replacement 1010-18
9 SD Card, 8GB, replacement 1010-15
10 Replacement, Charger, 120VAC to 12VDC, 500mA 324-11
11 Shoulder Harness for 331 Relay Side 324-20
12 Long-Reach Probes/Leads Set 330-19
13 Accessory Case for carrying various chargers, power supplies, etc 330-32
14 Heavy Duty, Zippered Bag to carry Slide, all Accessories 331BZB
Ordering Reference Table

Use of this table allows the development of a single ordering reference that will include your Slide preference, as well as all of the accessories you deem necessary. Use the reference for the basic Slide and add the accessory references to it. A sample ordering reference can be found in the next paragraph of this introduction. The numbers listed in the "Part Number." Column can be used to order individual items.

Sample Ordering Reference: DC/AC Relay Slide, with 1.2AH Battery Kit, 120 to 12 VAC Wall Adapter, In-Vehicle Charger, Long-Reach Probes, Searchlight Signal Testing Adapter for H2 Mechanism, Shoulder Harness and Heavy Duty Canvas Carry Bag would be : 331-1-B1-B5-C2-D2-D5-E1-E4.

I. Basic Slide, Case and Leads

ORDERING REFERENCES
Reference Description Part Number
331-1 DC/AC Slide, 2.0-A, Case and Relay and Power Leads 331-1
330-5 DC, Only Slide, 2.0-A, Case and Relays, 10-Turn Pot 330-5
330-5A Above with 3-Turn Pot 330-5A
331-5 DC/AC Recording Slide 331-5


II. Power Source Options (Pick Requirements)

ORDERING REFERENCES
Reference Description Part Number
B1 Battery Kit, f/ 330 & 331-1 Slide 331-24
B2 3.0AH Battery, Pack, Belt & Charger Set 330-23
B3 7.5AH Battery, Pack, Belt & Charger Set 330-10
B4 120VAC to 12VDC Power Converter 330-11A
B5 120VAC to 16VAC Wall Adapter 331-14
B6 Battery Kit f/331-5 Slide 331-5-24


III. In-Vehicle Chargers (Pick Requirements)

ORDERING REFERENCES
Reference Description Part Number
C1 In-Vehicle Charger, Unregulated, for B2, B3 7500-100-25
C2 In-Vehicle Charging Adapter, for B1 324-12


IV. Testing Accessories (Pick Requirements)

ORDERING REFERENCES
Reference Description Part Number
D1 Adapter for plug-in relays tested out of the rack 330-18
D2 Long-Reach Probes/Leads Set 330-19
D3 Current Checking Tab for US&S plug-in relays 330-33
D4 Adapter f/plug-in PO relays (Silicon & Selenium rectifiers) tested out of the rack 331-18
D5 Selenium/Silicon PO Adapter for 331-5 331-5-18
D6 Biased Neutral P-I Relay Adapter 330-118


V. Searchlight Signal Testing Adapters (Pick Requirements)

ORDERING REFERENCES
Reference Description Part Number
D6 SL Signal Testing Adapter Kit f/H2 Mechanism 330-25
D7 SL Signal Testing Adapter Kit f/H5 Mechanism 330-27
D8 SL Signal Testing Adapter Kit f/SA & SA1 Mechanisms 330-30
D9 SL Signal Testing Adapter Kit f/SC Mechanism 330-31
D10 Protective Carrying Case f/D6, D8 & D9 324-19
D11 Protective Carrying Case f/D7 330-32


V1. Parts to Build Non-Standard SL Signal Test Adapters (Pick Requirements)

ORDERING REFERENCES
Reference Description Part Number
D6A SL Slide Adapter, Normal Proceed 330-26-1
D8A SL Slide Adapter, Reverse Proceed 330-26-2
D6B SL Signal Adapter, US&S H2 330-25-1
D7A SL Signal Adapter, US&S H5 330-27-1
D8A SL Signal Adapter, GRS SA & SA1 330-30-1
D9A SL Signal Adapter, GRS SC 330-31-1
D11 Interconnect Cable, DB-9 6ft. 500A-2-6A


VII. Miscellaneous Accessories(Pick Requirements)

ORDERING REFERENCES
Reference Description Part Number
E1 Shoulder Harness f/Slide 324-20
E2 Reflective Safety Sleeve f/B2 & B3 Battery Packs 7500-100-30
E3 Accessory Case f/Chargers, Power Adapters, etc. 330-32
E4 HD Zippered, Canvas Bag to Carry Slide, Accessories 331BZB


331-18 Adapter for Testing Plug-In PO Relays

Because there are a variety of rectifiers used with PO relays, there is a need to simulate their different characteristics. Testing a PO relay out of the rack with a rectifier of a configuration different rom that used to determine pick and drop characteristics, originally, can produce test results that are considerably different from the values on the relay label. This Adapter allows you to toggle between simulators of the two basic types of rectifiers (Silicone and Selenium) because you will not know what type of rectifier was used to determine the pick and drop values. You have a 50-50 chance of guessing wrong. One way or the other you have a way of quickly getting valid test results. Works with the 331 Slide.

ORDERING REFERENCE 331-18


330 Series DC Signal Relay Slides

"Railroad rugged" smallest comprehensive signal relay tester. Volt and ohmmeter provide simultaneous readouts. Include polarity reversing switch and LED "power-on" indicator. Two models: 2.0A max. output, 3-turn and 10-turn pots. Come in padded case with leads (relay test and local battery). Optional equipment includes: battery packs, AC to DC power supply, in-vehicle chargers, adapter for use with plug-in relays out of the rack, long-reach probes for use with plug-in relays in the rack, searchlight signal testing adapters and shoulder harnesses.

ORDERING REFERENCES
Description Part Number
Slide Kit, 2.0A, 10-Turn Pot 330-2011
Slide Kit, 2.0A, 3-Turn Pot 330-611


Model 331-14

120VAC to 16VAC low voltage output for testing power off relays. Can be used with 331 DC/AC Relay Slides. Unit is fuse protected. AC power supply for testing PO relays.


ORDERING REFERENCE 331-14


330-18

Makes out-of-the-rack testing of plug-in track and line relays faster and easier. With the 332 AC Relay Slide, permits the testing of out of the rack, of plug-in PO relays with silicon rectifiers. There is no need to rig up a rectifier.

ORDERING REFERENCE 330-18


332-20 Test Equipment Power Adapter

To operate correctly, the Model 332 AC Relay Slide requires an AC voltage that provides a true sine wave, 50-60Hz. Most, if not all, vehicle-mounted inverters provide a square wave output, which will cause damage to our AC Slide that will require shop repair. Many older signal locations are not equipped with standard outlets, although the 120 or 240 VAC power is in the case. Our 332-20 Test Equipment Power Adapter allows the user, using good safety practice including opening the incoming 120/240 circuit before connecting the Adapter, to power any S&C Slide (AC or DC) or Megohmmeter from the existing commercial power.

Unit comes with three leads for connecting the Adapter to 110VAC or 220VAC commercial power; a lighted power-available indicator, a nylon cleat to corral the leads when they are not in use and a carrying handle for easy transport.
ORDERING REFERENCE 332-20


330-19 Long-Reach Test Probes

Long-Reach Probes and Leads offered by S&C Distribution Company, permit the user to slide GRS/Alstom and Safetran Plug-In Relays from the front, as long as both positive and negative terminals are accessible. Can be used with any meter that is equipped with standard banana jacks, five-way terminals, etc. Probes are 8.5 in. long and each is equipped with a 3.0A, fast-acting fuse. Leads are 8.0 ft. long with silicon insulation featuring an operating temperature range of -58 deg. F to +356 deg F.

ORDERING REFERENCE 330-19


330 Series Searchlight Signal Test Adapters

Our 330 Series DC Relay Slides have long been used to test Searchlight Signal Mechanisms for proper motion and proper pick and drop values. Our Testing Adapter Kits are comprised of three main components, as the photo indicates (Shown is the 330-25 Adapter Kit for H2 Signal Mechanisms). Those components are Slide Adapter, Signal Adapter and an Interconnect Cable. Can be used on plug-in or hardwired searchlight signals.

ORDERING REFERENCES
Description Part Number
Testing Adapter for H2 330-25
Testing Adapter for H5 330-27
Testing Adapter for SA, SA1 330-30


330 Series Right Angle Test Leads

Lead sets in popular configurations. Come with either alligator or battery clip connectors, right angle plugs. Wire is No. 18 Test Lead wire with silicone insulation for flexibility in low temperatures. For reliability and durability, insulation is mechanically restrained and the wire itself is soldered to the clip connection point. Leads are sold in sets of two (one red, one black).

ORDERING REFERENCES
Description Part Number
Lead Set, 5 ft, with No. 48B Battery Clip 330-15
Lead Set, 8 ft, with No. 48B Battery Clip 330-37
Lead Set, 8 ft, with No. 60 Alligator Clip 330-16

Meters, Signal Maintenance

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355 Signalman's Meter

In response to numerous request from signalman, we have developed a multi-meter for common signal maintenance needs, based on currently available technology. While the unit is digital, it also offers an analog display (bar graph) for each scale, for those who prefer such an indication. The use of modern technology allows several additional features that relate to today’s signal maintenance requirements. With nearly 250 years of collective railroad signal experience to guide us, we have also been able to address some shortcomings of the meters traditionally used for this purpose.


  • All Functions, All Scales Protected Against Electrical Damage
  • All Service Items (Fuses, Batteries, etc.) Front And/Or Side Accessed
  • Temperature Range: -40 degF to +140 degF (With Lithium Batteries Furnished)
  • All Volts, Ohms and Amps Displays Provided With Analog Bar Graphs
  • AC (True RMS) and DC Voltages Displayed Simultaneously On Main Voltage Screen
  • Greatly Simplified Meter Face, With Single, Auto- Ranging Volts (To 600 AC and DC) and Ohms (To 10 Meg) Scales; Two Auto-Ranging Amps Scales (10 and 30)
  • Volts Function Furnished With One, Imbedded Sub-Scale: (0-120V) in 600V Over-All Range. Volts Bar Graph Has Three Scales: 0-20, 0-150 and 0-600
  • Ohms Function Has Three Imbedded Sub-Scales: 0-1000 Ohms, 0-100K Ohms and 0-10M Ohms
  • Selectable, Direct-Read, True RMS AC+DC Scale to Address Crossing Controller Requirements
  • Reads All Presently Used Cab Signal Carrier Frequency Signals, User Selectable: 40, 60, 100 and 250 Hertz; Displays Code Rates/% On; Track Circuit Current
  • Spectrum Analyzers (DC to 20,000 Hz, from 0.020V to 600V) furnished for volts and amps
  • Counts Flasher Relay Flash Rates in AC or DC volts
  • Accessories Provided: CAT III Leads W/Crocodile Clips; 1000 Ohms Per Volt Pad; Spare Fuses; ACHC Sun Shields and Sun Visor F/Outdoor Use of Meter; Shoulder Harness; Operating Batteries (Lithium Furnished For Temperature Range) Zippered, Padded Case
ORDERING REFERENCES FOR COMPLETED KITS
Description Part Number
Model 355 Signalman’s Meter, with Lithium batteries, Crocodile Clip Leads, 1000 Ohm/Volt Test Pad, ACHC Shields, Shoulder Harness and Padded Case 355-10
Above, but with large Battery (Claw) Clip Leads 355-121
Above, but with Probe Leads 355-122
Dual Meter Kit, 355-10 Signalman’s Meter w/355-19 Current Probe 355-1019
Dual Meter Kit, 355-10 Signalman’s Meter w/360-4 Ground Finder 355-1360
Triple Meter Kit, 355-10 Signalman’s Meter, 360, and 355-19 355-13619


355-1019 Dual Meter Kit (355 & 355-19) 355-1360 Dual Meter Kit (355 & 360)
355-13619 Triple Meter Kit (355, 360-4, & 355-19)


506-800 AC/DC Voltmeter


506-800 AC/DC Meter as pictured above is an S&C, low temperature (-40degF/C) analog meter designed for taking track circuit voltage readings, that automatically senses and reads both AC and DC. If both AC and DC are present, the reading is a composite of the two. It offers user-selectable ranges of 150, 15, 1.5 and 0.15 volts. Further details of the Meter can be obtained by requesting the brochure for product No. 506-800, This Meter is commonly sold as a Circuit Testing Shunt, with the Meter attached to our Warren Fast Shunt (506WFSS), to expedite testing of Shunt Fouling and OS circuit testing. Further details of the Circuit Testing Shunt with Meter, can be obtained by requesting the brochure for our 506 Circuit Testing Shunt with Meter.


ORDERING REFERENCES
Description Part Number
506-800 AC/DC Voltmeter + 506-800
14 in. Shunt with single resistance, S&C Meter, leads and bag 506WFSS-(_ _)VZ
24 in. Shunt with single resistance, S&C Meter, leads and bag 506WFSS24-(_ _)VZ
38 in. Shunt with single resistance, S&C Meter, and leads 506WFSS38-(_ _)VZ


Signal Test Timer

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FRA Rules That Apply

Satisfy Requirements of FRA Signal Rules With Our Test Equipment
Rule # Rule Description S & C Equipment
236.109 Time Releases, Timing Relays, Devices Model 410 Test Timer


410 Signal Test Timer

The Model 410 Signal Test Timer has several capabilities that address various operations and signal related needs.

  1. Portable. Operates on furnished, plug-in 120VAC to 12VDC power supply or local battery, or Battery Kit accessories. Can also be installed on a permanent basis.
  2. Data from tests is recorded and can be downloaded. Download is implemented with the use of HyperTerminal (r), a program provided with Windows(r) operating system, or other standard communication program, through a USB port. Complete instructions for downloading, the printing of reports, etc., are provided in the Instruction Manual for the Model 410 Signal Test Timer.
  3. Determines Train Speed (PN: 410-18 Train Speed Transducer Kit and PN: 330-23T Battery Kit or 330-24 Battery Kit req'd) - install Train Detector Transducers on same rail, 100 feet apart. Connect cables to the Train Detector Transducers and the Timer Speed Interface. Attach power source (Battery Kit, etc.) to the Timer. Connect Timer Speed Interface to the Timer and wait for trains to pass. The installation process takes approximately thirty minutes to complete, once access to the track has been granted by the dispatcher. See hook-up diagram below.
  4. Determines Activation Lag & Throw Times of Switch Machines - Dry set of contacts from switch machine normal and reverse indications are connected to the Form C Inputs and normal and reverse voltages from the switch machine control point are applied to the Automatic Inputs.
  5. Determines Code Relay Rates - connect front and back contact of code relay to Form C Inputs.
  6. Determines Transition Times of Searchlight Signals - Connect normal and reverse contacts of searchlight signal to Form C Inputs
  7. Determines Activation Times of Solenoids equipped with contacts.
Typical field hook-up.


Specifications

Accuracy: +/- 0.001 Seconds
Input Voltage: 10-16VAC or VDC (must match relay under test)
Operating Current: Minimum 60mA AC or DC, and will depend on relay load
Coil Output Voltage: Varies with and is less than input voltage depending on coil value.
Sense Input Isolation: Opto Coupler
Environmental Operating Temperature Range:
LCD Display: +15 deg. to +160 deg. F
Timer Functions: -40 deg. F to +160 deg. F

Timer Messages Displayed on LCD Screen:

Code Relay:
Code Rate
Period in Milliseconds
On Time Percentage
Off Time Percentage

Normal or Time Delay Relays:
Time Pick
Time Drop

Automatic Mode:
Activation Lag Times
Normal Throw Time
Reverse Throw Time

Speed Mode:
Speed in Miles Per Hour or Kilometers Per Hour (user selected)
Speed in Feet Per Second or Meters Per Second (user selected)

ORDERING REFERENCES
Description Part Number
Model 410 Signal Test Timer, w/padded case, 500mA DC Power Supply & six 8 ft leads 410-1
Train Speed Transducer Kit (includes 2 transducers, Timer Speed Interface, Cable with Spools and Full-Kit Carry Cases 410-18
Battery Kit, 1.2AH w/Charger, to mount in padded case of Timer 330-24
Battery Pack, 3.0AH, w/Charger, Carrying Case & Connector 330-23T
Carry Case (HD canvas for Timer and 3.0AH Battery Kit 506BZB


Train Speed Timer

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410-2 Train Speed Timer

The Model 410 Train Speed Timer allows the user to time trains, record the data, then download the recorded information on to a computer for analysis and other purposes. See below for a typical field hook-up.
  1. Portable. Operates on furnished, plug-in 120VAC to 12VDC power supply or local battery, or Battery Kit accessories. Can also be installed on a permanent basis.
  2. Determines Train Speed (PN: 410-18 Train Speed Transducer Kit and PN: 330-10T Battery Kit or 330-24 Battery Kit req'd) - install Train Detector Transducers on same rail, 100 feet apart. Connect cables to the Train Detector Transducers and the Timer Speed Interface. Attach power source (Battery Kit, etc.) to the Timer. Connect Timer Speed Interface to the Timer and wait for trains to pass. Data collected is downloadable. The instalation process takes approximately thirty minutes to complete, once access to the track has been granted by the dispatcher.
  3. Download operation is implemented with the use of HyperTerminal (r), a program provided with Microsoft Office (r), or other standard communication program. Complete instructions for downloading, the printing of reports, etc., are provided in the Instruction Manual for the Model 410 Train Timer.
Typical field hook-up.


Specifications

Accuracy: +/- 0.001 Seconds
Input Voltage: 10-16VAC or VDC
Operating Current: Minimum 60mA AC or DC
Coil Output Voltage: Varies with and is less than input voltage depending on coil value.
Sense Input Isolation: Opto Coupler
Environmental Operating Temperature Range:
LCD Display: +15 deg. to +160 deg. F
Timer Functions: -40 deg. F to +160 deg. F

Timer Messages Displayed on LCD Screen:

Speed Mode:
Speed in Miles Per Hour or Kilometers Per Hour (user selected)
Speed in Feet Per Second or Meters Per Second (user selected)

ORDERING REFERENCES
Description Part Number
Model 410 Portable Train Speed Timer, w/padded case, 500mA DC Power Supply & 410-18 Transducer Kit 410-2
Train Speed Transducer Kit (included 2 transducers, Timer Speed Interface, Cable with Spools and Full-Kit Carry Case) 410-18
Battery Kit, 1.2AH w/Charger, to mount in padded case of Timer 330-24
Battery Pack, 7.0AH, w/Charger, Carrying Case & Connector 330-10T
Timer and 7.0AH Battery Kit Carry Case (HD canvas) 506BZB


Cable & Ground Testing

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FRA Rules That Apply

Satisfy Requirements of FRA Signal Rules With Our Test Equipment
Rule # Rule Description S & C Equipment
234.213 Rule for Grounds Model 360 Ground Finder
234.249 Ground Tests Model 360 Ground Finder
234.267 Cable Insulated Joint Inspection Model 336 Megohmmeter & Arrestor Tester
236.2 Rule for Grounds Model 360 Ground Finder
236.107 Ground Tests Model 360 Ground Finder
234.108 Cable Insulation Resistance Tests Model 336 Megohmmeter & Arrestor Tester


Shortcut to Specific Products

Notes on Calibration

Today's quality-driven railroad respects the need for annual calibration of test equipment, and budgets accordingly. S&C Distribution Company, appreciates the requirement, but does not agree that it is an expense that must be absorbed every year. In our effort to better serve our customers we have done something about calibration.

First of all, our modern meter equipment is designed and built to be more stable than those devices configured around earlier technology. Secondly, because we know the environment in which our products are used, we protect our test equipment from some of the "screwdriver lightning" that causes meters to lose calibration. Thirdly, in the case of our Megohmmeters and Ground Finder, we make available Calibration Check Devices that allow you to confirm calibration rather than require your Megohmmeter or Ground Finder be sent in for service on the chance that it is out of calibration. Due to the operating requirements of the Megohmmeters, a Calibration Check Device comes with every unit. With the Ground Finder, the Calibration Check Device is an accessory that is not required with every unit. In fact, we suggest that one per Supervisor or Manager is sufficient. A calibration check is really required only once per year.

Why should you absorb the cost of paying for the calibration service itself, the cost of shipping your Megohmmeter or Ground Finder back and forth and the cost of maintaining swing units to insure that testing schedules are met? You do not have to absorb these costs if you follow our Calibration Check Procedures for our 335/336 Megohmmeters and our 360 Ground Finder and make use of the appropriate Calibration Check Device. Contact us for further details.


Models 335/336 Railroad Signal Cable Megohmmeter & Arrestor Tester

Substantially reduces testing time. No buttons to push or cranks to turn. Built-in alarms sound when insulation resistance values reach 500K ohms and 200K ohms. You do not even have to look at the tester until an alarm sounds. As an Arrestor Tester, unit displays actual firing voltage of lightning arrestor after non-destructive test, up to the operating voltage of the Megohmmeter. Our 335 Megohmmeter product group offers a testing voltage of 250VDC. This voltage matches the FRA requirements for testing on-board cab signal system equipment. The Kit descriptions parallel those of the Kits for the 336, 600V Megohmmeter. To order substitute “335” for the “336” in the below Kit listings.

ORDERING REFERENCES
Description Part Number
Model 336 600V, Kit incl. Leads, 120 VAC Charging Adapter, In-Vehicle, Cal Check Device, Shoulder Harness, and Zipper padded case. 336-1003
Model 336 600V, Kit incl. Leads, 120 VAC Charging Adapter, In-Vehicle, Cal Check Device, and Zippered padded case. 336-1006
Model 336 600V, Kit incl. Leads, 120 VAC Charger Adapter, In-Vehicle, Cal Check Device 10K, and Zippered padded 336-1007


Model 336-1002 Telecomm Arrestor Tester

The 336 Megohmmeter/Arrestor Tester has been found to be effective in testing lightning arrestors used by the telecomm industry. In the Arrestor Tester mode, 600VDC is generated at a non destructive current to test fire lightning arrestors. Upon firing, the actual firing point of the arrestor is displayed on the voltmeter. A special configuration of our product has been developed to address this telecomm application. The primary differences between this product and the signal-oriented Megohmmeter are the leads and probe tips. Five foot, pluggable silicone leads are accompanied by two sets of probe tips that accommodate the full range of arrestor configurations in common telecomm use today: safety-jaw grips and safety-spring hook tips (both types depicted here) are furnished.

ORDERING REFERENCE 336-1002



Model 360-4 Ground Finder

Our Model 360 Ground Finder is a stand-alone tool designed to simplify, expedite and standardize the testing for grounds required by FRA Rules No. 234.249 and 236.107. Testing voltage is 22.5 VDC in both Test and Confirm modes, reflecting a standard common with several railroads, avoiding "masking" below 20VDC, and out of normal signaling voltage ranges. Unique “touch and go” operation greatly accelerates testing. And, with the 360 tester it is not necessary to switch polarities to detect both positive and negative grounds where circuit voltage is 16VDC, or less. For circuit voltages in excess of 16VDC, it will be necessary to make both polarity tests. When switching polarities is necessary, a simple push-button feature is supplied to enable quick, temporary reversal of polarities. Also, to guard against detecting “ghost” grounds, meter sensitivity is limited to 1000 ohms per volt, matching the Simpson TS-111(r). Battery storage compartment is an easy-access, drawer-like device that is located on the right side of the tester. Unit comes complete with leads and a black, zippered carrying pouch with space for lead storage.

ORDERING REFERENCES
Description Part Number
Model 360 Ground Finder w/Crocodile Clip Leads, Zippered Tool Pouch 360-4
Above, in Dual Meter Case 360-1003
Above, in Dual Meter Case w/Calibration Check Device 360-1002
Dual-Meter Kit paring the 360-4 Ground Finder with our355 Signalman's Meter 355-1360
Calibration Check Device f/360 360-30
Dual Meter Case for use with alternative meter 360-20
Carrying Pouch, Replacement 360-12
9 VDC Lithium Battery, Replacement 04-1015
Lead Set, Crocodile Clip Leads, Replacement 360-19



Dual-Meter Case

If you use the Ground Finder to do your monthly and quarterly ground tests you will need a voltmeter to do your voltage tests. The Dual Meter Case provides space for the Ground Finder and a Fluke-like VOM. Use of this zippered, padded case allows you the convenience of having only one item to carry into the bungalow when doing the tests. There are even two separate, zippered pockets to keep the leads properly sorted.

ORDERING REFERENCE 360-20



Calibration Check Device

A 1% accuracy test load accessory that matches the ground detection calibration point of the 360 Ground Finder. This Calibration Check Device permits you to confirm calibration of the Tester, its alarm circuitry and its operation. The Device also permits you to extend the once a year calibration cycle until the readings change. We strongly recommend that this device be purchased and used.

ORDERING REFERENCE 360-30


550-1 Non-Conductive Testing Tool

This tool is intended to be an easier-to-use replacement for business cards, credit cards and various other field-expedient means employed by signalmen to block contacts when making maintenance checks, required tests and repairs. Large size of Tool helps to remind user to remove it at the completion of his tests or other maintenance procedures. Narrow and wide ends of Tool are both usable for contact blocking. Nylon crossbar prevents Tool from falling down into the interior of switch machine and circuit controller housings. Examples of applications:
  1. Block crossing gate mechanism motor up contacts to permit single mechanism mainenance where mechanisms do not have a power cutout test link.
  2. Block switch machine power contacts to permit hand cranking for obstruction and restoring feature tests.
  3. Selectively block switch circuit controller contadcts in multiple to prevent closing during hand operated switch obstruction tests, contact closure tests, etc.
  4. Block switch machine contacts to expedite and simplify cable meggering and crosschecking; include internal switch machine and motor wiring in the same test.


ORDERING REFERENCE 550-1


Signal Color Test Units

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236-103 Signal and Lamp Load Simulator


  • For Use In New Construction and Maintenance
  • Simulates Three Signals With Lamp Load (10 Ohms) and Color Indication
  • Switches Are Provided To Test "Lamp Out" Response
  • Separate Common For Red Signal
  • Housing Face Surface Is Writeable (Dry Erase) For Signal Tag Names
  • Not Polarity Sensitive
  • Lamp Input Voltage 8 - 16 Volts AC or DC
  • Comes With Polarized-Plug Cord Set (2, 4 or 8 ft lg) and Carry Bag for Cords
ORDERING REFERENCES
Ref Description Part Number
1 236-103 Kit w/3 two ft, pluggable cord sets 236-103-02
2 236-103 Kit w/3 four ft, pluggable cord sets 236-103-04
3 236-103 Kit w/3 eight ft, pluggable cord sets 236-103-08


236-233 and 236-353 Signal Color Test Units

Train traffic has condensed the time available to maintainers to conduct tests. Sometimes the dispatcher calls for the track back before the tests are completed. The S&C Signal Color Test Units can substantially reduce the time it takes to conduct any test that requires confirming which signal has been lit. With our Test Units, verify the field aspects, then do your work. No need to have a second person “calling colors”. No need to go outside and look. Saves the same amount of time and manpower when cutting over new-construction signal systems.

These test units are designed and built to provide reliable, accurate reporting of signal aspects from within the bungalow. Our Signal Color Test Units are electrically sound: are reverse polarity protected; Red has a discrete ground, other colors share a ground; very high internal impedances preclude crossover voltages; plugs are wired in parallel; and LED “signals” on Test Units bridge energy from the signal lamp river source, insuring that LED’s reflect the aspect being displayed in the field signal head and avoid becoming an additional or shunting load on the circuit.

Choice of two signal configurations (2 and 3), two light output voltage ranges (10-12VDC and 10-50VDC) and three connecting wire lengths (2, 4 and 8 feet long)

ASSEMBLIES
Ref Description W/2 ft Wires W/4 ft Wires W/8 ft Wires
1A 2 Signal Color Test Unit, 10-12V 236-353-2 236-353-4 236-353-8
1B Above, w/Bag 236-353-2Z 236-353-4Z 236-353-8Z
1C 2 Signal Color Test Unit, 10-50 V 236-350-2 236-350-4 236-350-8
1D Above w/Bag 236-350-2Z 236-350-4Z 236-350-8Z
2A 3 Signal Color Test Unit, 10-12V 236-233-2 236-233-4 236-233-8
2B Above, w/Bag 236-233-2Z 236-233-4Z 236-233-8Z
2C 3 Signal Color Test Unit, 10-50V 236-250-2 236-250-4 236-250-8
2D Above, w/Bag 236-250-2Z 236-250-4Z 236-250-8Z


Replacement Parts
Ref Description W/2 ft Wires W/4 ft Wires W/8 ft Wires
3 6 Wires and Plug 236-353-1-6-2 236-353-1-6-4 236-353-1-6-8
4 Bag, Carry, Zippered 506ZB 506ONBZB 506ONBZB-24


Ref Description Part Number
5 2 Color Signal Test Unit, 10-12V, less plug & wire sets 236-353
6 2 Color Signal Test Unit, 10-50V, less plug & wire sets 236-350
7 3 Color Signal Test Unit, 10-12V, less plug & wire sets 236-233
8 3 Color Signal Test Unit, 10-50V, less plug & wire sets 236-250
9 Hangar, adjustable, 4 in. 236-353-1


Specialized Equipment

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Model 400 Train Stop Inductor Tester

Tester is designed to identify the impedance range of the inductor choke coil with a Laminated Test Bar accessory simulating the on-train receiver. A reading above or below the acceptable range indicates a bad inductor. This test simulates a live, operational environment which is the most complete form of test.

To help insure that the Tester internal battery is not depleted unnecessarily, the power switch is a dependent push-button. The power switch must be depressed to conduct a test. At all other times the Tester is turned off. The Model 400 Train Stop Inductor Tester comes in a rugged, fiberglass-reinforced, poly-vinyl case complete with leads, charger for the build-in, lead-acid gel cell, and removable, padded shoulder harness.

ORDERING REFERENCES
Description Part Number
Model 400 Train Stop Inductor Tester 400-1
Laminated Test Bar 400-2



401 Impedance Bond Integrity Tester

Easily portable Tester used to test conventional impedance bonds (not Wee-Z type impedance bonds). Allows user to determine the impedance of a bond at selectable test frequencies of 60 Hz and 156 Hz. Indicator flashes at 1-2 ohms. Meter reading covers a non-inductive resistance range of zero to 100 ohms. Operates on one 9V battery (included). Push-button controlled LED's light meter for 15 seconds at a time for nighttime use. Comes complete with zippered, padded case and leads equipped with BU-11 battery clips for gripping impedance bond terminal lugs.

ORDERING REFERENCES
Description Part Number
Model 401 Impedance Bond Integrity Tester 401-1



Testing Shunts & Switch Obstruction Gauge

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FRA Rules That Apply

Satisfy Requirements of FRA Signal Rules With Our Test Equipment
Rule # Rule Description S & C Equipment
234.229 Shunting Sensitivity Tests Model 340 Time Activated Testing Shunt
506 Series Testing Shunts
234.259 Warning Time Tests Model 340 Time Activated Testing Shunt
236.51 Rule for Track Circuits Model 340 Time Activated Testing Shunt
506 Series Testing Shunts
236.56 Rule for Shunting Sensitivity Model 340 Time Activated Testing Shunt
506 Series Testing Shunts
236.104 Shunt Fouling Circuit Test 506 Series Testing Shunts


Shortcut to Specific Products

Notes on Shunt Quality

While seemingly basic, uncomplicated products, testing shunts are critical to the proper operation of the signal system. In keeping with this criticality, every Shunt manufactured by S&C Distribution Company, including zero ohm shunts, is assigned a Serial Number and is tested for proper value or values prior to shipment. The test results are recorded by Serial Number, in a permanent record, for traceability.

Further, every aspect of our Shunt design has an engineering justification. Being aware of significant shortfalls in resistance accuracy and durability of other shunt products, we have reviewed our designs to eliminate, or design countermeasures for, every point where it would be possible for resistance to accumulate. These efforts have resulted in Shunts that, hand tight, will shunt your track circuits "the first time, every time", according to our many satisfied customers. On the subject of durability, one railroad considers our Shunts "ten year service life shunts".

How to Specify Shunt Resistance

With each of the below listed types of testing shunts where resistance values are involved note that there is one ordering reference for each type of connector (head-of-rail clamp, base-of-rail clamp), regardless of shunt resistance. Also note that within that ordering reference are blank spaces represented by dashed underscore lines ( _ _ ). This group of blank spaces is where you indicate the resistance value desired. Where two resistances are available in one shunt, two sets of dashed underscore lines are presented.

We have configured the ordering reference in this way because we offer an extensive line of standard resistances, can produce a shunt with virtually any resistance value you might request. As well as a shunt with multiple resistances values. Rather than create pages of ordering references, the only variation to which would be the resistance value itself, we let you fill in the blanks as appropriate. At present our standard resistance values are:

  1. 0.06 ohms
  2. 0.10 ohms
  3. 0.15 ohms
  4. 0.20 ohms
  5. 0.25 ohms
  6. 2.00 ohms

When completing the ordering reference to place your order, fill in the blanks with numbers in the exact sequences shown above. Do not include the decimal point. For example a 0.06 ohm shunt value would read: 0 6. If you need a resistance other than one of the values listed above, simply specify the value in the same sequence as shown. For example a 0.25 ohm shunt value would read: 2 5. If the value you require is two ohms (2:0) show it as "2X". Note that if you order a value other than one of those listed above, the lead time is 45 days to 60 days ARO. Please contact us for ordering instructions. Otherwise our Shunts are generally shipped from stock.



Shunt Carry Bags

For transporting and storing Shunts. Heavy canvas with zipper. Standard size for all conventional Shunts; larger size for Imbedded Rail, 14 inch and 24 inch Fast Shunts.

ORDERING REFERENCES
Description Part Number
Standard Size Bag 506ZB
Larger Bag 506BZB
Safety Orange Bag f/14" Handles 506ONBZB
Safety Orange Bag f/24" Handles 506ONBZB-24


506 Series Shunts Introduction

S&C Railroad Grade Shunt Clamps bring strength and conductivity that have not been achieved in shunt clamps before, but should have been. They also introduce a new concept; maintainability, that does not compromise shunt reliability. And, to address today’s conditions, our head-of-rail clamps have the widest reach and longest legs to permit accommodation of the worst lipped-over rail, yet will clamp to rail sections from 70 lb. to 140 lb. This design also results in a clamp that does not spread as it is tightened on the rail, maintaining a zero ohm connection.

Our Base-of-Rail Clamp (see photo at left) has been reconfigured to be “Easy-On”. The Connector for the shunt wire also serves as a handle, permitting the user to shove the Clamp onto the rail with a very minimal effort. Usually no digging away of ballast is required. Additional features of the “Easy-On” base-of-rail clamp are: that it is shaped to match the rail base to prevent “walking”, clearance requirements between rail and ballast have been reduced to the absolute minimum, and the connector tip is an integral part of the clamp, eliminating a point of potential parasitic resistance.

Both Clamps and their T-Screws and Connectors feature 55-60 Rockwell C heat-treat hardening and hard tool chrome plating for durability and resistance to rust and corrosion. These Clamps are available for purchase separately.

ORDERING REFERENCES
Ref Description Part Number
1
Easy-On Base-of-Rail Clamp, complete 340-100-18
2
Lock-Down Easy-On Base of Rail Clamp, complete 340-100-18NW
3
Head-of-Rail Clamp, complete 340-200
4
Lock-Down Head-of-Rail Clamp, complete 340-200NW


506NW Series Shunts for M/W and Operating Department Applications

Our “NW” Series, zero ohm, hardwire shunts are intended for use by maintenance of way personnel to clear highway crossing signals during track maintenance operations and by operating department personnel when conducting efficiency or signal response tests of train crews. No. 6 AWG welding cable is used to provide maximum conductivity, flexibility and ease of use. Shunt wires are available in safety orange, red and black. These Shunts come with S&C railroad-grade clamps with special, lock-down nuts and washers to help insure stable, long-term connection to the rail.
ORDERING REFERENCES
Description
Black Wire Red Wire Orange Wire
0 Ohm w/Base-of-Rail Clamps 506-00BNW 506-00RNW 506-00ONW
0 Ohm w/Head-of-Rail Clamps 506-00BNWH 506-00RNWH 506-00ONWH


506 Series Zero Ohm Testing Shunts

Zero ohm, hardwire testing shunts are a basic signal testing tool. Highly flexible No. 6 AWG welding cable is used to provide maximum conductivity, flexibility and ease of use. Shunt wires are available in bright orange, red and black. These Shunts come with S&C railroad-grade base or head-of-rail clamps or file handles.

ORDERING REFERENCES
Description Black Wire Red Wire Orange Wire
0 ohm w/Base Clamps 506-00BB 506-00RB 506-00OB
0 ohm w/Head Clamps 506-00BH 506-00RH 506-00OH
0 ohm w/File Handles 506-00BF 506-00RF 506-00OF


506 Clamp Testing Shunts

Rugged, traditional, clamp-type testing shunts for adjusting and testing track circuits. Unique design assures extremely low probability of change of resistance values within the shunt assembly. Switchable between common testing values and zero ohms with test nut. Very close electrical tolerances make these tools highly accurate. Head-Of-Rail Clamps accommodate lipped-over rail and an unusually wide range of rail sections; 70 to 140 lb. Can be purchased with one or two resistances and zero ohms in one shunt.

ORDERING REFERENCES
Description 1 Resistance 2 Resistances
Base-of-Rail Clamps 506-( _ _ )B 506-( _ _ ) ( _ _ )B
Head-of-Rail Clamps 506-( _ _ )H 506-( _ _ ) ( _ _ )H


506CB Series Head of rail Clamp Testing Shunt

A shunt configuration developed in response to customer request, these clamp-type testing shunts depart from the traditional by placing the Resistor Bracket on a standoff from one of the head-of-rail clamps. This design moves the Resistor Bracket out of the middle of the shunt wire, significantly reducing the potential of the Bracket to snag, being damaged, etc. It also makes it easier to vary the resistance values, by placing the adjustment point at top-of-rail height, rather than on the ground. In addition to being unique, these shunts are built to the usual S&C specification, heavy-duty, railroad grade, highly accurate and reliable.

Ordering References
(Insert resistance value or values .06, .10, .15, .20, .25, 2.0, where blanks in parenthesis are shown, omitting decimal. Use “2X” for 2.0 ohm value).

To have a heavy-duty, protective, canvas Shunt Bag furnished with your Shunt, add a “Z” behind the “H” in the ordering reference.

ORDERING REFERENCES
Description Part Number
Single resistance & Zero 506CB-(_ _)H
2 resistances & Zero 506CB-(_ _)(_ _)H
3 resistances & Zero 506CB-(_ _)(_ _)(_ _)H
CB Clamp with Mounting Bracket for Resistor 340-200CB


506-600 Clamp Shunts w/Open

Rugged, clamp-type testing shunts, with special "Open" option, for adjusting and testing track circuits. Shunt can be opened without removing clamps from the rail. Unique design of the overall shunt assures extremely low probability of resistance variations within the shunt assembly. Switchable between common testing values, zero ohms and open with test nuts. Very close electrical tolerances make these tools highly accurate. Both base-of-rail and head-of-rail clamp versions are available. Our Railroad Grade Head-Of-Rail Clamps accommodate lipped-over rail and an unusually wide range of rail sections; 70 to 150 lb.

ORDERING REFERENCES
Description 1 Resistance 2 Resistances
Base-of-Rail Clamps 506-( _ _ )OB 506-( _ _ ) ( _ _ )OB
Head-of-Rail Clamps 506-( _ _ )OH 506-( _ _ ) ( _ _ )OH


506-120 Track Jumper

Track Jumpers are used to facilitate track maintenance operations. They are particularly helpful in keeping crossing warning systems from being unnecessarily activated. Extended length allows the bypass of insulated joint replacement activities. No. 6 AWG welding cable is used to provide maximum conductivity, flexibility and ease of use. Wire insulation colors available include black, red and orange. Comes with S&C railroad grade base-of-rail or head-of-rail clamps. Track Jumpers with Base-of-Rail Clamps are furnished with "NW", lock-down type of clamps. Twenty foot length listed here. Lengths available range from six feet to 350 feet.

ORDERING REFERENCES
Description NW Base Clamps Head Clamps
Track Jumper, 20ft, black wire 506-120BB 506-120-BH
Track Jumper, 20ft, red wire 506-120 RB 506-120RH
Track Jumper, 20ft, orange wire 506-120OB 506-120OH


506 File Testing Shunts

Rugged, file-type testing shunts for making quick shunting tests or for adjusting and testing track circuits in flush rail environments. Can be switched between common testing values and zero ohms. Very close electrical tolerances make these tools highly accurate. Can be purchased with two resistances in one shunt.

ORDERING REFERENCES
Description Part Numbers
File Shunt w/one resistance 506-(_ _)
File Shunt w/two resistances 506-(_ _) (_ _)


506P Series Probe Testing Shunts

A new way to connect testing shunts to the rail temporarily and easily. 506P Shunts (AC-Only and single resistance shunts shown to the left) utilize the probe concept, providing railroad-durable 12.5 inch Probes (including handle length with tips that are file hard. The 12 inch length makes reaching rail to rail with enough leverage to effect a reliable shunt doable, and the hardened tips insure long service life. Probes are hard tool chromed after fabrication and heat treating for resistance to rust, corrosion, etc.

Our Probe Shunts are especially helpful in making "rolling" shunt and shunt fouling tests. Unique design assures extremely low probability of resistance variation within the Shunt. Very close electrical tolerances make these tools highly accurate. Every Shunt furnished by S&C Distribution Company is factory tested for proper resistance value(s). Each Shunt is serial numbered and the values of resistance are recorded with the serial number for traceability.

Probe Shunts come in several configurations: Zero ohm (hardwire), switchable with test nut between Zero ohm and one or two common testing resistances and in an AC-Only configuration for specialized crossing warning system testing applications.

ORDERING REFERENCES
Description Part Number
Hardwire Shunt 506P-00
Single resistance & Zero 506P-(_ _)
2 resistance & Zero 506P-(_ _) (_ _)
AC-Only Shunt 516P-AC
Handle, w/Probe 506P-1
Probes, only, 1 Pair 506P-2


516 AC-Only Testing Shunts

AC-Only Shunts can permit the set-up and testing of audio frequency and motion responsive track circuits without disrupting the operation of DC train detection track circuits. When used safely and carefully (see instructions furnished with the Shunts) this capability can significantly improve a signalman's productivity and improve overall maintenance of crossing warning systems. A large, bright red warning label, incorporating key safety information contained in the instructions, is firmly mounted to the shunt cartridge. Shunts come with bright orange wire and either File Handles, Dual-Blade Handles, Warren Fast Shunt Handles (see following section for description of Warren Fast Shunt) and Head or Base-of-Rail Clamps. Note that, due to the safety implications should this Shunt be accidentally left on the track, we recommend against using this Shunt with Base-of-Rail Clamps.

ORDERING REFERENCES
Description Part Number
Shunt w/File Handles 516-F
Shunt w/Dual-Blade Handles 516-DB
Shunt w/Warren Fast Shunt Handles (14 in.) 516-WFS
Shunt w/Warren Fast Shunt Handles (38 in.) 516-WFS38
Shunt w/Head-of-Rail Clamps 516-H
Shunt w/Base-of-Rail 516-B


Warren Fast Shunt

A very old idea resurrected by S&C Distribution Company, in response to considerable interest from signalmen. This concept greatly facilitates making quick on and off shunts required for shunt fouling tests, series shunting during cutovers, and for making shunt tests to confirm circuit performance during required monthly, quarterly and annual tests. Come in two handle configurations: with operating handles approximately 14 inches (3.0 lbs) and 38 inches (6.0 lbs) long. Any shunt wire manufactured by S&C Distribution Company can be equipped with these handles.

ORDERING REFERENCES
14 in. Handles 38 in. Handles
Description Part Number Part Number
0 ohm, hardwire 506WFS-00 506WFS38-00
0 ohm and single resistor 506WFS-(_ _) 506WFS38-(_ _)
0 ohm and two resistors 506WFS-(_ _) (_ _) 506WFS38-(_ _)(_ _)
AC-Only Shunt 516-WFS 516-WFS38


506WFS Circuit Testing Shunt

The Model 506 Circuit Testing Shunt with Meter includes an S&C Warren Fast Shunt (your choice of 14, 24 or 38 inch handles) with your choice of resistances, and built-in meter leads, with an S&C, AC/DC digital, low-temperature (-40 degF) Voltmeter (PN: 506-802, see separate listing in the “Insulated Joint Testing and Track Circuit Testing” section of this website). Switching the Shunt between “Open” and the resistance value or values ordered, accurate track circuit tests are achieved in seconds.

The Fast Shunt allows you to move quickly between shunting points, while connecting effectively to even the rustiest rail. A thumb screw firmly retains the 506-802 Digital AC/DC Voltmeter in its Instrument Mounting Bracket. While the most common configuration includes the 0.06 ohm resistance, more than one resistor can be included in the Resistor Bracket (resistance options include: 0.06, 0.10, 0.15, 0.20, 0.25 and 2.0 ohms), depending on handle length selected. As indicated in the ordering reference table below, Retro-Fit Kits are available for converting your conventional Warren Fast Shunt to a Circuit Testing Shunt. Kits fit all Handles.

ORDERING REFERENCES
Ref Handle Length Description Part Number
12-5 14 in. Shunt with single resistance, Meter, Leads, Bag 506WFSS-(_ _)VZ
12-2 14 in. Shunt with single resistance, Leads & Bag 506WFSS-(_ _)LZ
12-1 24 in. Shunt with single resistance, Meter, Leads, Bag 506WFSS24-(_ _)VZ
12-1A 24 in. Shunt with single resistance, Leads & Bag 506WFSS24-(_ _)LZ
12-6 All Retro-Fit Kit, Meter, Leads, single resistance 506WFSSV-RFK(_ _)
12-4 All Retro-Fit Kit, Leads, single resistance 506WFSSL-RFK(_ _)
12-9 38 in. Shunt with single resistance, Meter, Leads 506WFSS38-(_ _)V
12-8 38 in. Shunt with single resistance, Leads 506WFSS38-(_ _)L


508 Series Power Imbedded Rail Shunts


Adjustment and testing of track circuits that operate in an imbedded, or flush, rail environment are difficult if not impossible with conventional clamp type shunts. Even File or Probe Shunts, while effective for quick tests of such track circuits can be difficult to use for adjustment purposes. S&C Distribution Company offers track shunts equipped with easy-to-use, specialized clamps for use in imbedded track.

Whether the flangeway is created with plastic, rubber, metal, concrete or macadam, the 508 Series Power Imbedded Rail Testing Shunts provide a very effective means of applying firm electrical connections to the rail. Accurate and reliable adjustments to, and testing of, track circuits working in such environments are readily achieved.

Unique design of the connectors and shunt wires assures extremely low probability of resistance variations within the shunt. Switchable between common testing values and zero ohms with test nut. For the large variety of resistance values available, see the Section titled “How To Specify Shunt Resistance”, at the beginning of the Testing Shunts page of this web site. Very close electrical tolerances make these tools highly accurate. Clamps are furnished with handles for portability. Carry Bags are also available.

ORDERING REFERENCES
Reference Description Part Number
1 Zero Ohm, Hardwire Power Shunt 508-00
2 Single Resistance & Zero Power Shunt 508-(_ _)
3 Dual Resistance & Zero Power Shunt 508-(_ _) (_ _)
4 Larger Shunt Carry Bag, HD, zippered 506BZB
Replacement Parts
5 Zero Ohm, Hardwire Power Shunt Wire S-Assy 508-00B-1
6 Single Resistance & HW Shunt Wire S-Assy 508-(_ _)-1
7 Dual Resistance & HW Shunt Wire S-Assy 508-(_ _) (_ _)-1
8 Power Imbed. Rail Shunt Clamp S-Assy 508-25-2
9 Connector, Short Tip, f/Imbed. Clamp, compl 508-25-2-3A
10 Rounded Tip T-Screw f/Imbed. Clamp 508-25-1-1


236-382 Obstruction Gauge

Obstruction Gauges are used to comply with FRA required tests of track switches. They are used to determine if a power operated switch or a hand operated switch and lock movement has been adjusted properly. Proper adjustment is deemed to occur when the switch cannot be locked up when the appropriately sized obstruction is placed between the switch point and stock rail, six inches from the end of the switch point.

The design concept S&C Distribution Company has employed provides four gap gauges of standard values and in combinations that enable fast changes over to values used for different tests. The design also assures more stable, self-retaining mounting to the rail during tests.

Gauge No. 236-382B (Dwg. To the left) offers the gap gauges most common to signal testing (AREMA standard). Gauge No. 236-382A provides a 5/16th inch gap gauge that addresses special adjustment to M-23 Switch Machines where the practice of floating off the lock rods occurs. At locations where a split point derail is operated with a switch machine or a hand operated switch and lock movement, we offer a special gauge, No. 236-382C, where a ½ inch gap gauge is provided.

ORDERING REFERENCES
Description Part Number
Switch Obstruction Gauge with 3/16, ¼, 5/16, and 3/8 Gap Gauges Side 1 with 3/16 & 5/16 in Gaps and Side 2 with ¼ and 3/8 in Gaps 236-382A
Switch Obstruction Gauge with 1/8, 3/16, ¼ and 3/8 in Gap Gauges Side 1 with 1/8 and ¼ in. Gaps and Side 2 with 3/16 and 3/8 in. Gaps 236-382B
Switch Obstruction Gauge with 3/16, ¼, 3/8 and 1/2in. Gap Gauges Side 1 with 3/16 and 3/8in. Gaps and Side 2 with ¼ and 1/2in. Gaps 236-382C
Switch Obstruction Gauge with 1/8, 3/8, ¼ and ½ in. Gap Gauges Side 1 with 1/8 and 3/8in. Gaps and Side 2 with ¼ and 1/2in. Gaps 236-382D

506GR Shunt


Our New Guard Rail Clamp Shunt, with a Guard Rail Clamp on one end as pictured above, is a shunt that we make for applications where track circuits fall in areas, where guard rails are also used. The Clamp is designed to allow the end to which the shunt wire attaches to, fit into the flangeway. The wire connector passes over the guard rail, allowing the shunt wire to cross the track unobstructed, to another Guard Rail Clamp or conventional clamp if another guard rail is not in service. The Guard Rail Shunt is available in two configurations. One with Guard Rail Clamps on both ends, and one with a Guard Rail Clamp on one end, and a conventional clamp on the other.

ORDERING REFERENCES
Description 1 Resistance 2 Resistances
Guard Rail Shunt w/ One Guard Rail Clamp And One Conventional Base-of-Rail Clamp 506GR-( _ _ )B 506GR-( _ _ ) ( _ _ )B
Guard Rail Shunt w/One Guard Rail Clamp And One Conventional Head-of-Rail Clamps 506GR-( _ _ )H 506GR-( _ _ ) ( _ _ )H
Guard Rail Shunt w/ 2 Guard Rail Clamps 506GR2-( _ _ ) 506GR2-( _ _ ) ( _ _ )







506 Series, Five-Resistor Commissioning & Testing Shunt For GCP 4000 ® Island Circuits


Pictured above is the Clamp Bracket version of the 506 Series, 5-Resistor Commissioning and Testing Shunt that provides the five individually selectable resistance values (0.06 Ohm, 0.12 Ohm, 0.30 Ohm, 0.40 Ohm and 0.50 Ohm) intended for use in set-up calibration and sensitivity testing of GCP-4000 ® island circuits.

Set-up is achieved by clamping the shunt with the appropriate (generally established by the railroad engineering office) resistance value, at the receiver feed wires, then activating calibration of the island card.

Once calibration is completed, a 0.06 ohm shunt (also included in the 506 Five Resistor Shunt) is used at the attach points of both transmit and receive sets of wires of the GCP-4000 ® to satisfy the FRA requirement that the circuit will drop out on application of a 0.06 ohm shunt.

In a maintenance application, shunting sensitivity can be determined by clamping the 506 Five Resistor Shunt at the receiver feed wires and changing the resistor settings until the island circuit drops. That value is the shunting sensitivity.

ORDERING REFERENCES
Item No Description Part Number
A Shunt, Clamp Bracket, 5 Resistance; .06,.12,.30,.40,.50, Bag 506CB-612345Z
B Above, but Base of Rail Clamps, Bag 506-612345Z

Temporary Track Wire Connectors

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Model 340-120 Risley Temporary Track Wire Connector

PROBLEM: Weather, time and equipment availability can interfere with proper connection or reconnection of track wires, bonds, hardwire shunts, etc. Other times, maintenance operations such as replacement of insulated joint plugs and repair of broken rail require quick, semi-permanent electrical connections. Through all of these variables, railroad operations must be kept as free-flowing as possible.

SOLUTION: S&C Distribution Company offers the 340-120 Risley Temporary Track Wire Connector, various lengths of pre-tinned interconnect wire, and Connector Blocks in two configurations that will address any of the above conditions. These products together allow quick, reliable, semi-permanent to permanent track wire connections.

Carry Bags for Temporary Track Wire Connectors

Note that Carry Bags are offered below as a means to corral the various parts, pieces and tools of a Temporary Track Wire Connector Kit. These are very rugged, military-style canvas bags, with heavy-duty zippers, strap handles and hard bottoms to make the load more manageable. Exterior snap-closure side pockets provide a place to separate and store tools. Two sizes of Bags are offered; Standard, 5 in. x 7 in. x 12 in., and Larger, 6 in. x 9 in. x 19 in. Configurations are also offered that include the appropriate tools for the two types of Connectors.

ORDERING REFERENCES
Description Part Number
Risley Temporary Track Wire Connector, w/T-Screw 340-120
Risley Temporary Track Wire Connector w/Sq. Hd. Set Screw 340-121
Risley Temp Track Wire Connector Kit (T-Screw)
(incl. 2 ea Connectors, one Th Wrench, one Hex Key, one Carry Bag)
340-120K
Risley Temp Track Wire Connector Kit (Sq. Hd. Set Screw)
incl. 2 ea. Connectors, one Th Wrench, one T-Wrench, one Hex key, one Carry Bag)
340-121K
5 Wire Connector Block w/Pigtail 340-125
7 Wire Connector Block w/Pigtail 340-127
Interconnect Wire, Pigtail, 12 in. 340-126-12
Interconnect Wire, 4-Hole Bar Bond, 36 in. 340-126-36
Interconnect Wire, 6-Hole Bar Bond, 50 in. 340-126-50
Interconnect Wire, Temp. Hard Wire Shunt, 6 ft. 340-126-6F
Interconnect Wire, Track Jumper, 20 ft. 340-126-20F
3/4 in. Thin Head Wrench 340-120-18
1/4 in. Long Arm Hex Key 340-120-19
T-Wrench for Sq. Hd. Screw for 340-121 340-120-20
Standard Carry Bag (5in.x7in.x12in.) for Connector Materials 506ZB
Larger Carry Bag (6in.x9in.x19in.) for Connector Materials 506BZB
Standard Carry Bag w/tools for 340-120 connector 340ZB
Larger Carry Bag w/tools for 340-120 Connector 340BZB
Standard Carry Bag w/tolls for 340-121 Connector (sq. hd) 340ZBQ
Larger Carry Bag w/tools for 340-121 Connector (sq. hd) 340BZBQ


340-301 Series Temporary Power Bond Rail Clamp Connector

The Model 340-301 Series Temporary Power Bond Rail Clamp Connector (TPBRC-Connector) is a rugged, field-tested and field-proven product. When properly installed it provides a zero ohm connection to the rail with the capacity to carry traction current, reliably. It will stay in place until it is removed, even in areas where track conditions are likely to vibrate less effective connection devices off the rail.

Application is simplified to insure the highest possibility that anyone using the product can use it correctly. It will mount to rail from 70 lb. to 140 lb. in size.

TOOLS - All necessary mounting adjustments can be made with the Special Wrench offered, that includes a square end that allows tightening of the square head set screws and a deep-well socket that allows tightening of all binding and jam nuts.

CARRY BAGS - Note that a Carry Bag is offered as a means to corral the various parts, pieces and tools of a Temporary Power Bond Rail Clamp Connector kit. This is a very rugged, military-style canvas bag, with heavy-duty zipper, strap handles and hard bottom to make the load more manageable. Exterior snap-closure side pockets provide a place to separate and store tools. Bag is offered appropriately sized at 6 in. x 9 in.

ORDERING REFERENCES
Description Part Number
Temporary Power Bond Clamp Connector w/crimp connector for 250MCM stranded conductor 340-301A
Above, but for 300 MCM stranded conductor 340-301B
Above, but for 350 MCM stranded conductor 340-301C
Above, but for 400 MCM stranded conductor 340-301D
Above, but for 500 MCM stranded conductor 340-301E
Kit including two Temporary Power Bond Connectors and Special Wrench in a Heavy-Duty Carry Bag (see below) Add "K" to any of the above ordering references
Special Wrench with 1/2" square socket and 3/4" deep-well socket, L-shaped 340-301-18
Heavy Duty Carry Bag (6 in. x 9 in. x 19 in.) 506BZB

340-301-18 Connector Wrench

Rugged, hard tool-chromed, wrench developed to make various S&C Distribution Company temporary connectors easier to install and remove. Among others, use with 340-120 Temporary Track Wire Connector with squarehead bolt lock and 340-301 Temporary Power Bond Connector. 3/4 in. hex, deepwell socket reaches over squarehead bolts that protrude up to 2 inches above the nut to be engaged by the socket. Reverse end of the socket will engage 1/2 in. squarehead bolt to tighten it. Handle is 6 in. long, gives maximum torque necessary to cinch bolts and nuts in place. Drawing to the left shows both ends of the socket.


ORDERING REFERENCE 340-301-18

Insulated Joint Testing & Track Circuit Testing

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FRA Rules That Apply

Satisfy Requirements of FRA Signal Rules With Our Test Equipment
Rule # Rule Description S & C Equipment
234.235 Rule for Insulated Joints Model 344 Track Circuit Short Finder
234.271 Insulated Joint Inspection Model 344 Track Circuit Short Finder
236.59 Rule for Insulated Joints Model 344 Track Circuit Short Finder


Shortcut to Specific Prodcuts



506-802 AC/DC Track Circuit DVM


To assist the diagnosis of track circuit problems, S&C Distribution Company offers the Model 506-802 AC/DC Track Circuit Digital Voltmeter. This unit displays up to 17VAC and 17VDC. If both types of voltages are present, this DVM will display both simultaneously. Should more than one AC voltage be present, a composite of those voltages will be displayed. A push of the “Select” button will bring up a spectrum display where all voltages present will be shown, individually. A cursor can be moved through the signals indicated, where frequency and voltage of the signals can be read individually. DC is represented as a zero hertz frequency. Because the user will not always know what voltages are present on the track, we have ruggedized the 506-802: Max Voltage DC is 250 volts; Max Voltage AC is 160 volts.

The 506-802 DVM helps the user to determine what caused the false track occupancy indication (track circuit failure). Spectrum Analyzer function will give a general indication of the frequencies on the track. Spectrum width is: 20,000 Hertz. If there is an interference problem the Model 344 Short Finder has the zoom capability to go to a one hertz display.

The 506-802 AC/DC DVM may also be used in an instrument mounting bracket on our Warren Fast Shunt Handles (14 in., 24 in. or 38 in.) for making quick track circuit tests, etc.

This 506-802 AC/DC DVM comes complete with leads; zippered, padded carrying case and a Lithium, 9VDC operating battery, accessed through a drawer-like compartment. Note that this device will accommodate the full range of Short Finder track connection accessories (File & Dual-Blade Probes, Quick-Read Probe Tips, etc).

ORDERING REFERENCES
Ref Description Part Number
16-1 506-802 AC/DC DVM w/Carry Case, Leads, Batt 506-802-1003
16-2 Replacement Zippered, Padded Case 506-802-12
16-3 Replacement Lead Set 324-16
16-4 Replacement 9V Lithium Battery 04-1015
Accessories
16-5 Quick-Read Probe Tips (Screw on lead probes) 324-18
16-6 File Probes/Leads Set 324-25
16-7 Shoulder Harness f/506-802-1003 324-20


344 Track Circuit Short Finder

The Model 344 Short Finder has capabilities well beyond finding shorts. Among those other applications are:
  • Track insulation tester, including insulated joints
  • Locating line and cable shorts
  • Identifying high-resistance Bonds & Track Connections
  • Noisy air gap arrestors, etc.

Also it can be used as a track quality meter for gauging suitability of track conditions to support signal circuits. Many probe accessories are available to improve connection to the rail. Calibrated Test Loads are also available that permit use of the Short Finder to confirm resistance values of signal testing shunts.

The Model 344 Short Finder incorporates corrections to frequently raised criticisms of the older Model 324 Short Finder. The 344 Short Finder will not shunt audio frequency track circuits, motion detectors and constant warning devices. Further, the tuning in the 344 Short Finder blocks spurious AC voltages that previously distorted short finder readings. A new capability of the 344 Short Finder is the addition of a spectrum analyzer. This function allows you to “see” all other voltages appearing on the track whether AC or DC. In the case of AC signals, you can determine both voltage and frequency.

An internal, rechargeable 12VDC, 1.2AH, gel cell battery provides operating current for the 344 Short Finder. Test capabilities are provided by two AC frequencies(switch selectable) 3KHz & 24KHZ. Unit comes complete with probe-type leads, zippered, padded case, and charger/wall box



ORDERING REFERENCES
Description Part Number
Model 344 Short Finder, w/Case, Probes Leads & Rechargeable Battery (12V) 344-1
Replacement, Standard Leads 324-16




324-25 File Probes

File Probes/Leads Set delivers extended reach and mechanical advantage when taking Short Finder readings. Take accurate Short Finder readings, easily through rust, grease and other rail contaminants. Each file/handle combination measures 12" long. Current version offers screw-on leads that are each four feet long and are made of low-temperature lead wire.

ORDERING REFERENCE 324-25



324-18 Quick-Read Probe Tips

Quick-Read Probe Tips make using the Short Finder easier in rusty, greasy or contaminated rail environments. Instead of carrying a file, the hacksaw blade Probes scrape through the interfering material covering the rail, switch rods and gage plates, resulting in stable and reliable Short Finder readings. Screw onto threaded shoulders on the original leads furnished with the Short Finder.

ORDERING REFERENCE 324-18



324-28 Dual-Blade Probes/Leads Set

Dual-Blade Probes/Leads Set provides a mid-range alternative to our Quick-Read Probe Tips and the File Probes. The dual-blade configuration stiffens the assembly and the four inch handle allows some additional reach and mechanical advantage without adding significantly to the weight. A unique lead set screws into the handles of the Dual-Blade Probes. Take accurate Short Finder readings, easily through rust, grease and other rail contaminants. Leads are each four feet long, are made of low-temperature lead wire and are the same as those furnished with later-version File Probes. Set comes with Dual-Blade Probes and Screw-On Leads. Leads are replaceable.

ORDERING REFERENCE 324-28A


324-31 Meter Lead Rail Connector Set

Rugged, Meter Lead Rail Connector is based on our railroad-grade Head of Rail Clamp. Furnished with a specialized connector that accommodates screw-in leads. Establish zero ohm connection to the rail that will permit you to use your Short Finder to check for intermittent shorts in insulated joints, etc. Leads that come with the Set can be plugged into any meter that accommodates standard banana plugs. Use the Meter Lead Rail Connectors to assist you in conducting FRA-required Shunt Fouling Test, etc. Set of Clamps come with leads in zippered, padded case.

ORDERING REFERENCE 324-31



324-1XX Calibrated Shunt Test Loads

Permit use of Short Finder to check testing shunts for correct resistance. Calibrate the Short Finder on the 3.0KHz frequency and read between the "HW" terminals and the "0.06 Ohms" terminals. These readings are the values you should see when you check your testing shunt. If you do not see these values, your shunt should be repaired or replaced. Test Load can also be furnished for use with shunts with the following resistances: 0.10, 0.15, 0.25 and 2.0 ohms.

ORDERING REFERENCES
Description Part Number
Any resistance except 2.0 ohms 324-1(_ _)indicate numbers of the resistance value without using decimal point.
Resistance of 2.0 ohm 324-202


324-17 AC Adapter

For the older Model 324 Short Finder

This Adapter has been developed to convert AC voltages to DC, so that AC voltages can be read by the DC voltmeter built into the 324 Short Finder. Because there is a significant loss across the Adapter, the resultant readings cannot be considered suitable for the purpose of obtaining data. However, they are entirely usable as indicators of the presence of distorting or damaging AC voltages, or for determining whether your track light is on due to an open or a short where conventional AC track circuits are used. This device is not necessary when using the Model 344 Short Finder

ORDERING REFERENCES 324-17



324-27 Track Probes/Leads Set

324-27 Track Probes/Leads Set delivers extended reach and mechanical advantage when taking Short Finder readings. Take accurate Short Finder readings through rust, grease and other rail contaminants. Probes virtually, eliminate the possibility of damage to the rail when taking readings.

Each Probe/handle combination measures 12" long. Probes are hard tool chromed to resist rust and corrosion and Probe tips are hardened to extend service life. Handles have threaded holes that accommodate screw-on-leads. Leads are each four feet long and are made of low-temperature lead wire.

Set comes with Track Probes, Leads, tool pouch and Allen wrench. All pieces are replaceable.

ORDERING REFERENCES 324-27

Narrow Band Shunt Tester

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Narrow Band Shunt Tester


The widespread use of motion sensing and constant warning time track circuits has resulted in the proliferation of wide and narrow band shunts and IJ couplers. Many times the circuits are overlapped, resulting in ever-increasing problems of tuning and frequency conflict. The troubleshooter needs to know the complete range of characteristics of the shunts couplers with which he is dealing, when attempting to identify the source of the circuit malfunctions. This device permits the frequencies, tuning characteristics, Shunts, Couplers, and Transmitters attenuation, thru-put capacities and transmitter output frequencies of each device in the approach “network” empowering him to relatively quickly determine the source of the problem.



  1. Identify center frequencies of shunts, couplers and related transmitters
  2. Determine termination and signal thru-put capacities
  3. With data from tester, rule out shunts as sources of tail ring
  4. Adjust tunable couplers and shunts prior to installation
  5. Test for DC leakage
  6. Frequency range: 10HZ to 5120HZ
  7. For field or shop use
  8. Operated on rechargeable, 12VDC, 1.2AH lead acid battery


  9. Application

    This highly portable device permits the maintainer to bridge or terminate signals into the shunts or couplers under test. It can be moved to the area of the track where the shunts or couplers are in service, maximizing effectiveness and minimizing time required to perform the tests.

    “Sweep” Function automatically check full range for tuning points. Graphic display pictorially shows frequency curves and tuning points.

    Separate inputs for Tuning, Leakage and Frequency Meter Tests reduce potential for resistance in switch contacts to adversely affect test results.

    ORDERING REFERENCES
    Description Part Number
    322 Tester with 12V rechargeable battery, AC to DC Charger, Leads Carrying Case 322-2
    ACCESSORIES FURNISHED
    In-Vehicle Charging Adapter 324-12
    Charger/Wall Box, 120VAC to 12VDC, 500mA 324-11
    Lead Set, 4ft. HD Clips 322-15

Signal Accessories

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Model 201A Program Transfer Device

Many S&C products employ programmable chips in their design. A method has been developed that can be used to reprogram a piece of S&C equipment without sending every device to the factory, and will not require specialized software to be installed on the computers of the users of S&C equipment. This method is our Model 201 Program Transfer Device (PTD). The design of the 201 PTD is based on a commercially available product. It will work with every piece of equipment manufactured by S&C Distribution Company that carries a chip that can be reprogrammed.

While our program-operated products do not carry the same sensitivity signal control devices and systems do, we appreciate and support the procedures railroads have developed to insure device program currency. We see the PTD being used following consultation with individual customers. They will distributed in accordance with conclusions reached with the customer. Note: due to the nature of the purchased product, it is not possible for one PTD to program another PTD.

S&C products have achieved widespread acceptance, and the condition exists that a number of different programmed devices are in service on individual railroads. A concept worth considering is that a set of PTD's be maintained for each type of product that may require programming. This practice would reduce mix-ups, and maintain a local-to-the railroad source of the current program for each type of product.

The 201A Program Transfer Device comes complete with all cables necessary for use and a 120VAC to 5VDC Power Supply, in a zippered, padded case. For traceability and determination of ownership, each PTD is identified by its own Serial Number.

  • S&C will load a new program into a 201A Program Transfer Device (new or the customer’s, returned to have a new program loaded into it) The PTD is clearly labeled with the Name and Version Number of the program installed.
  • We send the programmed Device to the customer.
  • The customer:
    1. Connects the 201 Transfer Device to a power source (5VDC; his computer via USB, or our Power Supply, all necessary equipment provided with the 201A)
    2. Power-up the S&C product that requires reprogramming.
    3. Couple the 201A PTD to the input RJ-11 Jack on the main PC board in the S&C product.
    4. Press the button on the Transfer Device. The S&C product is reprogrammed. CAUTION!
      This step requires attention to detail.
      There is nothing to prevent a new program from being installed in the wrong product.
  • In situations where many units require reprogramming, each regional headquarters might have a number of Transfer Devices to distribute as require

ORDERING REFERENCES
REF Product Description Part Number
A Program Transfer Device, Generic, Complete 201A
B Above, but w/cur. prog. for 322 Shunt Coupler Tester 201A-322
C Above, but w/cur. prog. for 331-1 DC/AC Relay Slide 201A-3311
D Above, but w/cur. prog. for 331-5 Record Relay Slide 201A-3315
E Above, but w/cur. prog. for 344 Short Finder 201A-344
F Above, but w/cur. prog. for 355 Signalman's Meter 201A-355
G Above, but w/cur. prog. for 401 Impedance Bond Ckr 201A-401
H Above, but w/cur. prog. for 410 Signal Test Timer 201A-410
J Above, but w/cur. prog. for 577 Cab Signal Code Tstr 201A-577
K Above, but w/cur. prog. for 1010 Portable Data Record 201A-1010
R1 Replacement Program Transfer Device, only 201A-1
R2 Replacement RJ-11 Interface Cord 201-1-1IC
R3 Replacement 5VDC Power Supply w/USB cord 201A-PS
R4 Replacement Zippered, Padded Case 506-802-12



Model 500 Jumper Keeper Alarm System

The Model 500 Jumper Keeper (US Patent No. 5,917,419) will help a conscientious signalman limit the risk of left-jumpers. Jumper Keeper is inserted into the standard routine of jumper use, requiring no extra effort on the part of the maintainer to achieve the improvements in safety. Responsibility for jumpers is kept where it belongs; with the individual using them. Dash and Rack Unit Set accommodates 6 jumpers. Visual and audible alarms respond when vehicle ignition is on and a jumper is missing. 10 minute time-out is push-button activated and is repeatable. Where more than 6 jumpers are required Extension Rack Units can be used to add jumpers in multiples of 6, up to a total of 30 jumpers. Numbered jumpers with company identification are also available.
ORDERING REFERENCES
Description Part Number
Jumper Keeper System 500A
Set of Numbered Jumpers 500-8
Extension Rack Set 500A-3



1010 Signalman's Portable Data Recorder

S&C Distribution Company is pleased to offer a data recorder that addresses the needs of railroad signalmen; particularly for handling clear-on-arrival problems. Our 1010 Portable Data Recorder (PDR) provides the means to monitor up to sixteen contact closures and/or floating outputs such as those provided by GCP’s ® or VHLC’s ®, and two analog inputs for tracking voltages, and time/date stamp their activity. The PDR is in a package that is designed to be moved from location to location. The use of an SD Card to store the comma delimited data will allow long time intervals to be recorded and then be quickly moved to a computer to assess the data.

Memory capacity is limited only by the size of the SD Card. An 8GB card is furnished, which will provide enough memory to record one incident every ten seconds for 10,767 days, or 29-1/2 years. A real-time clock/calendar date and time stamps each event. To insure complete isolation of the equipment under measurement, the inputs employ opto-coupler interfaces. All eighteen input ports are provided with isolated commons.

Properly time-stamped data collection can begin within one minute of hook-up. Fast-Track set-up utilitzes pushbuttons on the PDR and/or a keyboard or barcode scanner, eliminating the need for a computer for the set-up process.

The PDR can be powered by any or all of three alternatives: local battery (10-16VDC), 120VAC (PN: 324-11 Power Supply provided), and an optional, rechargeable Battery Pack (330-1010A, 12-14VDC). When idling, current usage is approximately 125mA.

S&C Distribution Company is staffed with people who have long experience with railroad signal requirements. As a result, this product contains many railroad-oriented, nice-to-have capabilities not found in generic data recorders.

  • USB Port For Keyboard or Scanner Input
  • Non-Polar Opto-Coupler Isolated Inputs
  • Display Offers Unique Indications: “X” (Up, Active) and “_” (Down, In-Active)
  • Digital Inputs Respond to Changes of 0.05 Seconds Duration. Records 1 event per second. If more than one event occurs within the one second, screen displays an “M”, for “multiple”.
  • Live Status of All Inputs Visible On the Display
  • Unit Will Play Back Stored Data For Viewing On the Display
  • Two Analog Inputs Can Record AC (0-150V) and DC (0-75V) at the same time
  • Both Analog Inputs Can Be Programmed to Record Voltages Monitored On A Time Interval Basis. Readout simulates a pen recorder, to detect voltage fluctuations
  • *Terminals Will Accommodate #20 to #10 AWG Wire


ORDERING REFERENCES
Ref Description Part Number
1 Model 1010 PDR, SD Card, SD Aadapter, 120VAC Power Supply, HD Carry Bag 1010-2
2 Optional 12VDC, 7AH Batt Pack w/Charger and Connector 330-1010A
3 Optional Barcode Label Scanner, Low Temp 331-5-17
4 Optional ASCII Keyboard, Portable, w/Case 331-5-19
5 Barcode Label Printer 331-5-37
6 USB to SD Card Adapter, replacement 1010-18
7 SD Card, 8GB, replacement 1010-15
8 120 VAC to 12VDC Power Supply, replm't 324-11
9 HD Carry Bag, replacement 322/331BZB


DAT SERIES TAG-OUT

Long-honored industrial tag-out safety procedures can now be accomplished with railroad signal systems. Improve the safety of signal system maintenance procedures with these blocks. Designed by knowledgeable signalmen with an understanding of both the industrial procedures, and railroad signal circuits and equipment. Blocks can address all railroad signal system devices that may require tag-out security. Available are single Blocks for various types of test nut switches and RSA terminals, networks of such Blocks for the times where more than one circuit should be interrupted and large paddle Blocks for crossing gate mechanism and switch machine contacts. Individual blocks and networks are punched and can be equipped with DO NOT OPERATE tags for added safety. Kit is available with multiple pieces of common blocks or kits can be configured by the purchaser. All blocks are manufactured from durable, highlight-red, non-conductive, ABS textured plastic. The textured surface helps to retain the Blocks in finger-type contacts.
ORDERING REFERENCES
Description Part Number
Single Block for test nuts, etc DAT-01
Paddle Block for finger contacts DAT-02
String of 8 Single Blocks DAT-08
Kit Including 2 each DAT-02 and 2 each DAT-08 DAT-03
Red carry bag for Kits DAT-98
DO NOT OPERATE tag DAT-99



215-15 Dual-Purpose Walking Wheel

Field-tested by knowledgeable railroad signal personnel, our unique design provides a stay-on the-rail Walking Wheel that is self-guiding and surprisingly easy to propel down the track. During the final field trials, the evaluator was pushing the Wheel down the track with one finger. Adjustable for rail sections from 90 to 150 pounds or heavier, the Wheel stays upright on the rail without assistance under all but the windiest conditions. This Dual-Purpose Wheel is quickly convertible into one that will make fast, accurate measurements on the ground. Simply flip the Sled/Support Assembly up, latch it, and away you go. Fifteen inch diameter wheel equates to a four foot circumference, eating up the distance to be measured, and when on the ground the larger diameter allows the Wheel to measure accurately on rough terrain. Brake provided to lock Wheel when moving to second location to prevent measurement errors.


ORDERING REFERENCES
REF Product Description Part Number
1 Walking Wheel & Sled/Support Assy, complete,15 inch, measures in feet 215-15
2 Above, but measures in meters 215-15M
3 Sled/Support, only with retaining latch and all hardware 215-150
4 Replmt. Wheel Assembly w/counter, brake and handle 215-15-400
5 Replmt. Support Piece & mounting hardware, orange p.c. 215-15-20
6 Replmt. Sled Piece & mounting hardware, black p.c. 215-15-10



205215A Isolated Talker

The S&C Isolated Talker was developed to be a companion piece of equipment to our Slide Fence and High Water Detector equipment. Inclusion of the word "Isolated" indicates that a ground related to control inputs or the internal workings of the Talker will not ground a signal battery which may be used to power the Talker. Use of an isolated DC to DC converter is required to fully isolate any attached radio electrically, due to the antenna ground. The Talker is designed to either automatically announce the detection of some wayside hazard to train operation via radio or respond to external interrogation through the use of a DTMF code generated by a radio with a touch-tone pad. Upon receipt of the interrogation code, the Talker then generates the appropriate voice message indicating lack or presence of a hazard. A group of five pre-recorded messages (in English), appropriate to use with Slide Fences, High Water Detectors, Dragging Equipment Detectors, High-Wide Load Detectors and Hot Box Detectors can be selected by the user on set-up of the Talker, or the messages can be recorded locally with the built-in electret microphone.


ORDERING REFERENCES
REF Product Description Part Number
A Isolated Talker, 12VDC, 4 Control Inputs 205215A
B Above, but for 24VDC operation 205217A
C Adapter Panel for 19 inch rack mounting of Talker, only 205215-10
D Isolated DC to DC Converter, 12VDC, 13.6VDC/15A Out 215-CON1675
E Isolated DC to DC Converter, 24VDC, 13.6VDC/15A Out 215-CON1675-24
F Radio, 30W, 12VDC operation 205215-112
G Radio, Above, but for 24VDC operation 205215-124
H Antenna for above radio to be determined by location N/A



Control Components

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216D and 217D Track Diodes

Waterproof and highly surge resistant, the 216/217 Series Diodes also offer extra-low insertion loss, notably high current capacity and are repairable. Our Diode was the only brand diode that the surge generator of a major railroad could not blow up. Field tests indicate that our Diode can offer a gain in circuit length, shunting improvement and "hold-in" capacity in bad track conditions. Because the high-current diode itself is heat-sinked, current capacity of our Track Diode exceeds practical limits of the transformer end of the circuit. Aging and burnout of the diode has, for all practical purposes, been eliminated. Further, a unique sealing process allows resealable access to all the components should repair become necessary. Track wires are each 4 feet long.

ORDERING REFERENCES
Description Part Number
Diode In Clear Case less/Mtg Clamps 216D
Diode In Clear Case w/Mtg Clamps 216DK
Diode In Opaque Case w/Mtg Clamps 217D


Track Circuit Components 215A Track Power Unit and AC Source Unit

AC/DC, Style "C" track circuits have long been recognized for their ability to work properly in rusty rail and bad track environments, and for their ease of maintenance. Adding to our unique Model 216/217 Track Diode, S & C Distribution Company is offering a complete, building-block type, AC/DC track circuit system, including the AC Signal Source and Track Power Units that feed the Track Diode(s). Expanding on the attractive features of AC/DC type circuits in general, use of the AC Source/Track Power Unit concept, which operates on 8-15 VDC, provides a track circuit system that will continue to operate after commercial power has failed, as long as the standby battery has the capacity to power it.

The building-block Model 215A AC/DC Track Circuit System consists of the AC Signal Source Unit (PN: 215B-2), Track Power Unit (PN: 215A-1), and Track Diode (PN: 217D - see above). These building-blocks can be combined to create a wide variety of track circuit configurations. The 215A System offers the advantage of operating on DC power while creating a square wave AC signal to feed the track diode.

Our use of a square-wave AC signal creates optimum shunting characteristics. Because of the very high voltage spikes that are generated by the square-wave signal, shunting characteristics of such signals are superior to DC and even AC sine-wave type signals.

Up to six Track Power Units (TPU's) can be fed by one AC Source Unit (ACSU), allowing a common phase and frequency to be maintained throughout the track circuit group. Using this capability, short approach warning is guarded against by alternating phase alignment on the rail in each circuit.

Single 215A Track Circuits are ideally suited to OS and Fouling Circuit applications. See following information on the 215 AC/DC Single Track Circuit Panel. Additional information is available in sales and application literature.



ORDERING REFERENCES
Description Part Number
215A Track Power Unit 215A-1
215A AC Source Unit 215B-2


40 Volt Auxiliary Surge Network

The 40 Volt Auxiliary Surge Network protects our Track and Slide Fence/High Water Detector Power and AC Source Units from surges that get through primary track, line and power-side arrestors. It should not be used as a standalone device.

By holding all five inputs and outputs to a common value not to exceed 200V, it prevents damage caused by fast moving initial spikes and metallic surges resulting from unbalanced circuits. The protective theory employed has been well-proven in the service performance of our Track Diode. Circuits operating through the device should not exceed 38VDC, 38VAC, peak to peak.

The Surge Network mounts directly to either our 215A-1 Track Power Unit or our 215A-10 Slide Fence and High Water Detector Power Unit in lieu of field wiring. Field wiring then connects to the Network. Additional information is available in sales and application literature.

ORDERING REFERENCES 215A-18


215 AC/DC Single Track Circuit Panel

S&C Distribution Company is pleased to make available a prewired panel, suitable for backboard or 19" rack mounting, that includes all track circuit specific components for one circuit, except the safety relay. Can be ordered with or without the 40 Volt Auxiliary Surge Network. This handy package makes the job of circuit conversion or new circuit installation a very easy process. When ordering, specify track and limit resistor values.

ORDERING REFERENCES
Description Part Number
Circuit Panel w/o Aux Surge Network 215-1020
Circuit Panel w/Aux Surge Network 215-1021


Model 200 Slide Fence Pull-Aparts

A modern solution to an old problem. For use with hog-wire type slide fences. Rugged, UV inhibited plastic housing and lid, with interlocking weather seal. Pull-apart pins are conductive stainless steel. Double pin union requires 40 foot pounds pull to disengage. Comes complete with fence-attaching eye and water-tight couplings for wiring. Slack-adjusting turnbuckle available as an accessory.

ORDERING REFERENCES
Description Part Number
Double-Pin Pull-Apart 200-2
Turnbuckle, Slack Adjust 200-2-3


205 Series High Water Detectors

S & C Distribution Company provides a unique series of circuiting solutions to another old problem. Three different High Water Detector options offer two DC versions, one requiring 8 wires from the control case and one requiring four wires; and one AC/DC version requiring two wires. In addition to the simplicity of a two wire circuit, the AC/DC version offers improved sensitivity to less conductive water, without responding to normal nighttime condensation, and the ability to connect Detectors in series to allow one power source to activate a network of Detectors covering as much as 54 linear miles.

The major advances in High Water Detector design actually start with the Detector itself. Maintenance considerations, such as ease of access (lid lifts off, bringing with it all internal components - see above drawings) and ease of testing (Detector is designed to stand off from its mounting post allowing testing with a five gallon bucket half-filled with water) make the Model 205 High Water Detector a very practical device.

Water enters the tube, and drains from it through screened ports drilled in the bottom. Similar screened ports at the top of the Detector insure against air pressure resisting the rise of the water. Water contacting the electrodes shorts the circuit, causing the HWPR relay to de-energize.

Application literature includes circuiting recommendations that incorporate a push-button reset to guard against wave action causing the high water indication to cycle on and off, and forcing the presence of someone capable of evaluating the condition that resulted in detection. An alternate circuit provides for protection against electrolysis resulting from the Detector(s) remaining under water for an extended period of time.

ORDERING REFERENCES
Description Part Number
High Water Detector, 8 wire, DC 205-1
High Water Detector, 4 wire, DC 205-2
High Water Detector, 2 wire, AC/DC 205-3


215A Slide Fence & High Water Detector Circuits

Our highly successful AC/DC, Style "C" building block track circuit equipment has been modified to address the unique needs of slide fence and high water detector applications. Using this equipment offers several advantages:
  1. High voltage (14 and 28 VAC) output for working through long, possibly high-resistance circuits.
  2. Circuit distances of up to 54 miles are possible
  3. Configurable so that a short anywhere in circuit will cause a detection, rather than a false-clear failure.
  4. Low current drain allows use of Model 215 equipment at remote locations where solar power is the only option
  5. If powered by commercial power, following power failure, the 215A-10 Power Unit and the 215B-2 AC Source Unit will continue to operate as long as the associated standby battery has the capacity to power them.
  6. Diode is housed in a rugged, stand-alone, waterproof housing and has superior, built-in lightning protection.

Full application details are available on both the Slide Fence and High Water Detector Circuits. See also above information on the 40 Volt Auxiliary Surge Network accessory available for use with the 215A-10 Power Unit.


ORDERING REFERENCES
Description Part Number
215A SF & HWD Power Unit 215A-10
215A AC Source Unit 215B-2


215 AC/DC Single Slide Fence and High Water Detector Circuit Panel

We are pleased to make available a prewired panel, suitable for backboard or 19 in. rack mounting, that includes all the circuit specific components for one circuit, except the safety relay. Can be ordered with or without the 40 Volt Auxiliary Surge Network. This handy package makes the job of circuit conversion or new circuit installation a very short process.

ORDERING REFERENCES
Description Part Number
Circuit Panel w/o Aux Surge Network 215-2020
Circuit Panel w/Aux Surge Network 215-2021


POK Strobe Light

S&C Distribution Company is pleased to offer a unique solution to the problem of power off indication. Our 120 POK Strobe Light is turned on when commercial power fails, rather than being turned off. It is much easier to see an active strobe light, particularly when your primary concern is the possible presence of fuel trucks, etc., at the crossing, rather than looking for something that is off. Over the years, widespread use of this light has established a nearly 100% success rate at having power-off conditions reported from the field, usually by train crews. Further, because it is only on when an alarm condition exits, vandalism rates are a small fraction of those recorded for conventional power-off indicators.

While POK service at highway crossing warning locations is a primary application, other locations where our Strobe Light is in service include hot box detector and train control signal sites. The product we offer is unusually well suited to the purpose. Two operating voltages are offered; 6 to 10VDC and 6 to 24VDC. Two activation methods are available; industrial relay and 120-30 Voltage Sensor (see following). Contact us for more application information.

ORDERING REFERENCES
Description Part Number
POK Strobe Light, 6-10VDC 120-10
POK Strobe Light, 6-24VDC 120-24
PO Relay, 120VAC 120-16
PO Relay, 240VAC 120-17


Model 120 DC Voltage Sensor

Easy-to-apply activator for various PO indicators. Specifically designed as activator for the S&C Mode 120 POK Strobe Light, however the unit can drive assorted DC relays (200mA relay drive output) or provide inputs to recorders or other reporting devices. This unit is field-configurable to allow for an output either when sensed voltage is present, or when it is not present. Green LED indicates Input voltage presence and Yellow LED indicates Output presence. Sensor features very low current usage during monitoring operations. Unit is designed to respond to storage battery output thus, checking commercial power, battery charger and the operating battery itself. Any failure in the chain will be detected and alarmed. Monitors DC voltages from 6 to 30 VDC. Range selection is made on installation. Fine tuning of the detection point is accomplished with an adjustment pot. Set this unit to detect when the float charge to the battery drops. Additional application details are available.

ORDERING REFERENCE 120-30DC

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